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Gears, as the core components of mechanical transmission systems, are widely used in various types of mechanical equipment. With the continuous advancement of industrial technology, the demand for precision, performance, and personalization of gears is also increasing. Gear customization services have emerged as an important way to meet diverse and high standard transmission needs. The following are the basic requirements for gear customization:
Accurate specification parameters:
Modulus: Determine the basic dimensions of gears, such as M0.4, M0.5, etc.
Number of teeth: Select the appropriate number of teeth based on the transmission ratio and load requirements.
Tooth shape: straight teeth, helical teeth, bevel teeth, etc., selected according to transmission requirements.
Material selection:
Metal materials, such as steel, cast iron, aluminum alloy, etc., have high strength and wear resistance.
Non metallic materials such as nylon, plastic, etc. are suitable for light load and low-noise applications.
Accuracy requirements:
Accuracy of transmission motion: Ensure that the angle error of the gear during one rotation is within the allowable range.
Smooth transmission of motion: reduce impact, vibration, and noise.
Uniformity of load distribution: Ensure even contact between tooth surfaces and avoid local overload.
Rationality of transmission backlash: Leave appropriate backlash to store lubricating oil and compensate for errors.
Surface treatment:
Heat treatment: Improve the hardness and wear resistance of gears.
Coating: anti-corrosion, reduces friction and wear.
Gear customization is a precise and complex task that requires comprehensive consideration of multiple factors such as specifications, material selection, precision requirements, and surface treatment.
